Many of your customers probably know how important it is to winterize their vehicles, homes and businesses for the colder months. What they might not realize is that it’s just as important to winterize their compressed air system.
Many of your customers probably know how important it is to winterize their vehicles, homes and businesses for the colder months. What they may not realize is that it’s just as important to winter their compressed air system so that it continues to operate in the spring. As with other maintenance-based services, it can be difficult to sell your customers something that they can’t actually see the results of – especially since winterizing a compressed air system isn’t. not as well known as the wintering of his house or his car. . This guide detailing the steps that go into the winterizing process and the consequences of not doing so can be of great help to your technicians if they need to convince a customer of the need for this service. Better a sales pitch now than emergency calls in the dead of winter from those who haven’t heeded your advice.
Benefits of winterizing your compressed air system
While freezing water in a compressed air system is a potential problem, regardless of the time of year, cold temperatures carry the risk of freezing even when there is nothing wrong with it. the system. Whatever the cause, ice in a system must be treated immediately; failure to do so may cause irreparable damage to the compressor. Likewise, the oil in a compressed air system can become its components’ worst enemy if it becomes icy and mud-like. When it drops below a certain temperature, the oil can lose all or part of its ability to lubricate and seal machinery. This can cause the system to malfunction and, if left unresolved, can cause significant damage to many of its parts.
Compressed air system winterization process
Fortunately, the steps that need to be taken to prevent these potential disasters are straightforward and easy to apply. We’ve broken them down into five parts below that each focus on a different aspect of an air compression system.
Drain tanks are arguably the most sensitive part of the system to ice creation and buildup due to the moisture that accumulates in them. Although all tanks in a system must have automatic drains for maximum condensate collection, weekly tests should always be performed to ensure that they are functioning properly, as well as the tanks themselves. It should also be noted that a sudden increase in condensate can be a sign of a problem in the system, a problem that should definitely be eliminated and fixed before the first cold of the season sets in.
Drain lines / bowls
Drains and bowls can be effectively winterized by applying heating tape to their surface. This will increase the temperature inside these components and help fight ice creation and buildup. Keep in mind that the heating tape needs power to operate and all water must be drained from the lines if the facility to which the system is connected is closed for vacation.
Louvers are the easiest way for cold air to slip through a system. With a few tweaks, however, they can be used to combat frost instead of promoting it. One of these settings is to position your shutters recycle hot air in the compressor room to prevent it from getting too cold. Another setting can reduce the introduction of cold air into the compressor, which will ensure good lubrication and minimal moisture build-up in the oil circuit. When you offer a winterizing service to your customer, you can also offer to replace their manual shutters with thermostatically controlled shutters; this will eliminate the need for manual adjustments and minimize the time your technicians will have to spend on site in the future.
The easiest way to avoid freezing the oil we talked about earlier is to make sure there are cabinet or room heaters present to keep it and other lubricants warm throughout. long winter. If there is already one installed, make sure part of the winterizing process includes checking to see that it is working and doing so at the lowest operating temperature allowed by the manufacturer. Be sure to tell your customer that keeping the lubricant consistently hot will save them money in the long run, as it prevents the wear and tear caused by cold starts.
Separators, drains and valves
These essential parts are easier to clean and maintain during the winter due to the reduced output of a system during the colder months. These components are susceptible to moisture buildup, which in turn makes them susceptible to ice buildup in freezing temperatures. Good maintenance can prevent this build-up and prevent valves from sticking.
Hoses to winterize your compressed air system
Hopefully, the information available in this guide will help convince your customer of the need to winterize their compressed air system. Remember that any parts you might need for this process – or any other type of piping repair – can be found in our Aluminum air hoses online store. If you have any further questions about the wintering process – or just want to know more about how Aluminum air hose can help you meet your business air management needs – don’t hesitate to contact us today.
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COMTEX_398928303 / 2773 / 2021-12-14T19: 00: 21